Inside Our Uniform Factory in Lahore, Pakistan

Eight clips of the work, then six stations in the order a garment moves through them — fabric store to dispatch. Every photograph and every clip on this page was taken at our own factory in Gajjumata, Lahore.

On the Stitching Floor

Start here. Eight clips filmed at our own machines — five of them one charcoal work shirt being built from marked panel to finished branding, on one machine, in order. No stock footage, no voiceover, no edit: just the work, at the speed it actually happens.

Branded panel, in production

Single-needle lockstitch

A habi tech shirt front on the machine, logo already applied. This is the whole point of a factory tour: the client is named, the garment is real, and the branding is on it before the garment is finished.

Eight clips from our stitching floor at Dallu Khurd Rd, Gajjumata, Lahore, ordered roughly the way a garment comes together. Five of them are one charcoal work shirt being built on one machine, from marking to finished branding. Nothing loads until you press play.

A walk through the floor, in production order

The clips above are the work. This is the floor it happens on: rather than a list of departments, the route your order actually takes, station by station, with our own photographs of each one. Nothing here is a stock image or a rendering. Two stations are described but not photographed yet, and they are marked as such instead of being filled in with something borrowed.

Station 01Dallu Khurd Rd · Gajjumata · Lahore
Charcoal fabric rolls, wrapped in plastic and tagged, stacked in the fabric store at the KBwear uniform factory in Lahore, Pakistan
Charcoal fabric rolls, wrapped and tagged, on pallet board. The tags are the point: a roll that cannot be traced back to its order cannot be matched on a reorder six months later.

Fabric store

Fabric arrives mill-direct and is stored by order rather than by colour, so the roll that produced your first batch is the roll identified for your second. Woven sacks in the same bay hold trims, tapes and packing material for the orders in progress.

Sourcing
Mill-direct
Identification
Tagged per roll
Held against
The order, not the shade
Station 02Dallu Khurd Rd · Gajjumata · Lahore
Cut charcoal fabric panels tied into bundles with red size tape on a cutting table at the KBwear factory in Lahore, with red quilted lining stacked beneath
Cut panels tied into bundles on the cutting table, red tape marking the size break. Quilted lining for the same order is stacked underneath, so a bundle and its lining move to the line together.

Cutting and bundling

Panels are cut to the approved pattern, then tied into bundles by size before they reach a machine. Bundling is what holds sizing consistent from the first unit to the ten-thousandth: an operator works one bundle at a time, and a bundle is one size of one garment for one order.

Cut to
Approved pattern only
Bundled by
Size, then order
Marked with
Colour-coded size tape
Station 03Dallu Khurd Rd · Gajjumata · Lahore
The stitching floor at the KBwear uniform factory in Lahore: rows of industrial sewing machines with charcoal workwear panels in progress at each station
The stitching floor mid-order. Every station has work on it — panels stacked on the bench beside the machine is what a floor in production looks like, and it is the thing a stock photograph never shows.

Stitching floor

Industrial sewing machines, run by machinists working to the approved sample with in-line supervision on every batch. This is the room the eight clips at the top of this page were filmed in — those clips are the work; this is the floor it happens on.

Machine types
Lockstitch, overlock, flatlock
Worked to
The approved sample
Checked
In-line, per batch
Wider view of the KBwear stitching floor in Lahore showing overlock, lockstitch and flatlock machines with work in progress
The same floor from further back. Three machine types are visible in this frame: single-needle lockstitch, four-thread overlock and flatlock — which is why a garment can be built here start to finish rather than sub-contracted out mid-way.
Station 04Dallu Khurd Rd · Gajjumata · Lahore

Quality control

Written record · not yet photographed

Garments are checked against the approved specification rather than against a general standard: measurements at the points the buyer specified, stitching density, branding position and placement, and colour against the signed swatch. Anything outside tolerance goes back to the station that made it, not forward to packing. We hold no third-party certification and do not claim any — what we can show you is the reference sample your batch was checked against, kept on file for the life of the programme.

Checked against
Your approved sample
Measured at
Buyer-specified points
Rejects go
Back, not forward
Certification
None held, none claimed
Station 05Dallu Khurd Rd · Gajjumata · Lahore

Finishing and pressing

Written record · not yet photographed

Thread trimmed, garment pressed, folded to a consistent presentation and bagged. This station is the reason a uniform looks issued rather than delivered: the same garment, badly folded, arrives looking like surplus. Where a programme needs individual polybags, size stickers or per-branch sorting, that is done here before anything is boxed.

Finished
Trimmed, pressed, folded
Bagging
Bulk or individual polybag
Sorting
By size, branch or region
Station 06Dallu Khurd Rd · Gajjumata · Lahore
Packed and labelled export cartons stacked for dispatch at the KBwear uniform factory in Lahore, with a machinist working at the stitching line behind
Cartons packed, marked and staged for dispatch, with the stitching line still running behind them. Carton markings carry net and gross weight, which is what a freight forwarder and a customs broker both ask for first.

Packing and dispatch

Cartons are marked with contents, quantity and weight, and staged by destination. Nationwide delivery within Pakistan is arranged directly; export consignments are prepared with the documentation the buyer's Incoterms require, which is agreed before production rather than after.

Carton marking
Contents, quantity, weight
Within Pakistan
Arranged direct
Export
Prepared to agreed Incoterms

About these photographs. They are ours, taken on the floor at Dallu Khurd Rd, Gajjumata, Lahore, and published as they came off the camera — uncropped, and with no filter, colour grading or retouching of any kind. Nothing in them has been added, removed or generated. If something you need to see is not here, ask for it: a visit, a live video call from the floor, or a photograph of the specific station or machine you want to check.

See the Factory for Yourself

Factory visits are welcome, or we can arrange a video walkthrough of the exact line that would produce your order. Serious buyers can also request our company profile and production references.

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